A flow wrapper is an automated packaging system that encloses products in flexible film. The machine forms a longitudinal seal and two end seals to create a closed package.Because of its shape, the finished package is commonly known as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for manufacturers processing high volumes of products.How Does Flow Wrapping Machinery Work?Automatic flow wrapping equipment uses a continuous roll of flexible film to package products quickly and consistently.1. Automatic Product FeedingProducts enter the wrapping section through an automatic conveyor or feeding arrangement.2. Packaging Film PositioningAs the item travels forward, the machine forms the flexible film around it.3. Longitudinal SealingThe machine seals the film lengthways so that it surrounds the product in a tube.4. Cross Sealing and CuttingEnd-sealing jaws close the package before cutting it into an individual pack.5. Finished ProductOnce sealed and cut, the finished pack moves out of the machine ready for handling, delivery or sale.What Are the Benefits of Flow Wrapping Machines?Flow wrapping equipment can help manufacturers improve output and produce consistent packs.Increased Production RatesAutomatic systems can package thousands of products per hour, depending on the product and machine specification.Consistent Packaging QualityThe machine applies consistent seals and pack formatting to every item. This can help keep retail packs neat and recognisable.Lower Operator RequirementsAn automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.Protection During Storage and TransportA closed flow-wrapped pack provides protection from dust, damp conditions, contamination and physical contact during distribution and storage.Packaging for Different ProductsCurrent flow wrapping systems can handle a broad selection of product dimensions, shapes and film types.What Can Be Packaged Using a Flow Wrapper?A flow wrapper is suitable for a wide selection of food and manufactured goods.Common examples include: Individual or grouped biscuits Cakes, bread products and other bakery goods Chocolate and confectionery Fruit and vegetables Frozen foods Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.What Films Can a Flow Wrapping Machine Use?The correct flexible film will depend on the item being packed and the conditions it must withstand.Frequently used films include: Biaxially oriented polypropylene film website Polyolefin film Polyethylene (PE) PET film The correct material will be determined by the product type, storage period, presentation requirements and production setting.When Is It Time to Use Flow Wrapping Machinery?Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.A flow wrapping machine may be suitable if: Production volumes continue to increase Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Manual packaging is becoming more expensive Automatic packaging can improve productivity while maintaining consistent pack quality.How Do You Choose a Flow Wrapping Machine?The correct machine should be chosen according to the product and production requirements.Useful machine features include: Maximum production speed Product size capacity Easy product changeovers Printed-film registration using photocells Date and batch-code printing Automatic feeding integration User-friendly controls Consistent and dependable seals The correct choice depends on your products, current production volume and future growth plans.What Is the Difference Between Flow Wrapping and Shrink Wrapping?Flow wrapping and shrink wrapping both involve film, but they form packs in different ways.Flow wrapping machinery forms film around the product before applying length and end seals.A shrink wrap machine surrounds the product with shrink film before applying heat to tighten the material.The choice will depend on the desired pack format, the product and how it will be stored or transported.Can a Flow Wrapper Integrate with Existing Equipment?Yes. Many flow wrapping machines are designed to connect with existing production equipment.The machine can work alongside feeding units, conveyor systems and labelling equipment. This allows manufacturers to raise production capacity without replacing every existing system.Why Choose Kempner for Flow Wrapping Machines?Kempner UK has supplied packaging machines and materials across the UK for over five decades.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Available options include photocell registration, date or batch coding and machine configurations for specific production needs.Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is a Flow Wrapping Machine Used For?A flow wrapping machine creates sealed film packs around individual items. These packs can protect products during storage, transport and retail display.Are Flow Wrappers Used for Food Packaging?Yes, they are. Flow wrapping is widely used for bakery goods, confectionery, snacks and fresh produce. It provides closed packaging that supports hygienic handling.Can Flow Wrapping Machinery Package Non-Food Products?Yes. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?Packaging speed is affected by the equipment model, pack format and item being handled. Many high-performance machines can wrap several thousand products per hour.